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TD Series-2 CNC Drilling Machine for Header Tube

Product Application Introduction

This Machine is mainly used to drill tube holes on header tube which used for boiler industry.

It also could use special tools to make welding groove, greatly increase the hole’s precision and drilling efficiency.

Service and guarantee


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by SGS Group
Employees
299
R&D staffs
45
Patents
154
Software ownership (29)

Product Detail

Product Process Control

Clients And Partners

Company Profile

Product Parameters

Dimension and machining accuracy of header pipe Processing materials Carbon steel, SA-335P91, etc.
Outer diameter of processing header φ190-φ1020mm
Borehole diameter φ20-φ60mm
Maximum diameter of Counter bore φ120mm
Maximum rotation diameter of material φ1200mm
Maximum drilling wall thickness 160mm
Maximum length of processing header 24m
Minimum hole end distance 200mm
Maximum weight of material 30t
CNC dividing head Quantity 1
Slewing speed 0-4r/min(CNC)
Diameter of electric self centering chuck φ1000mm
Vertical feed rate mode Inching
Drilling head and its vertical slide Drilling spindle taper hole BT50
Number of working heads 3
Spindle servo motor power 37Kw
Maximum torque of spindle 800NM
Spindle speed 100-4000 rpm, 2500 rpm for continuous and stable operation
Maximum axial moving speed of drilling head 5000mm/min
Lateral movement speed of drilling head 1000mm/min
Spindle ram stroke 400mm
Distance between spindle end face and axis A 3001000mm(plus skateboard travel)
Shaft spacing of 1,3 drilling head 1400mm-1600mm(CNC adjustable)
Big skateboard stroke 300mm
Moving driving mode of large skateboard Motor and screw
other Number of CNC systems 1set
Number of CNC axes 9+3(9 feed shafts, 3 spindles)
Testing organization 3 sets
Press cylinder 3 sets
Fixed support 1set
Follow up lower support 1set
End support 1set

Details and advantages

1. The total length of the base is about 31m, which is made up of four sections. The base is welded and has good rigidity and stability after heat aging treatment

TD Series-1
TD Series-2

2. The gantry longitudinal movement (x-axis) is guided by four high bearing capacity linear rolling guide pairs fixed on the bed, driven by dual drive,  so that the gantry can be locked on the bed, enhancing the stability of the gantry during processing.

TD Series-3

3. The CNC indexing head is fixed at one end of the machine base. The precision rotary bearing is adopted to realize the CNC indexing by AC servo motor through precision planetary reducer.

4. The drilling head is driven by the spindle servo motor through dual speed reducer and belt speed reduction. The drilling head is of ram type structure and adopts Taiwan precision spindle (internal cooling).

TD Series-4

5. The axial feed adopts rectangular guide and AC servo motor to drive ball screw pair to realize fast forward / work forward / stop (delay) / fast backward and other actions. 

TD Series-2 CNC

6. The machin is equipped with a cooling system, with internal cooling and external cooling functions, which can provide internal cooling for the tool to ensure the drilling performance and service life of the bit. The external cooling is mainly used to remove the iron chips on the upper surface of the material, so as not to affect the detection accuracy of the detection system

Key outsourced components list

NO

Name

Brand

Country

1

Linear guide rail

HIWIN/PMI

Taiwan, China

2

Linear guide at slide plate and power head (at slide plate and power head)

Schneeberger

Rexrorh

Switzerland, Germany

3

Ball screw

I+F/NEEF

Germany

4

CNC system

Siemens

Germany

5

Feed servo motor

Siemens

Germany

6

Spindle servo motor

Siemens

Germany

7

Rack

ATLANTA/

WMH Herg

Germany

8

Precision reducer

ZF/BF

Germany / Italy

9

Hydraulic valve

ATOS

Italy

10

Oil pump

Justmark

Taiwan, China

11

Drag chain

Kabelschelp/Igus

Germany

12

Automatic lubrication system

Herg

Japan

13

Button, indicator light and other main electrical components

Schneider

France

Note: The above is our standard supplier. It's subject to be replaced by same quality components of other brand if the above supplier can't supply the components in case of any special matter. 


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