Steel Structure Beam Drilling and Sawing Combined Machine Line

Product Application Introduction

The production line is used in steel structure industries such as construction, bridges, and iron towers.

The main function is to drill and saw H-shaped steel, channel steel, I-beam and other beam profiles.

It works very well for mass production of multiple varieties.

Service and guarantee

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by SGS Group

Employees

299

R&D staffs

Patents

154

Software ownership (29)

Product Detail

Product Process Control

Clients And Partners

Company Profile

Product Parameters

NO	Item					Parameter
						DLS400	DMS700		DMS1206A	DMS1250
1	Plate size	H-beam			Web height	100mm～400mm	150～700mm		150～1250mm	150～1250mm
2					Flange width	75mm～300mm	75～400mm		75～600mm
3		Channel steel			Height	126mm～400mm	150～700mm		150～1250mm	126～400mm
4					Leg width	53mm～104mm	75～200 mm		75～300mm	53～104mm
5		Minimum length of automatic feeding				1500mm				1500mm
6		Maximum feeding length				12000mm				12000mm
7		Maximum weight				1500kg				1500kg
8	Spindle		Number of drilling headstocks			3
9			Number of spindles per drilling headstock			3
10			Drilling range of headstock on both sides			￠12.5mm～￠30mm				12.5～30 mm
11			Middle drilling range			￠12.5mm～￠40mm				12.5～40 mm
12			Spindle speed（RPM）			180r/min～560r/min		20～2000r/min		180～560 r/min
13			Drill clamping form							Morse No. 4
14			Axial feed speed			20mm/min-300mm/min				20～300 mm/min
15	CNC axis		Feeding CNC Axis		Servo motor power	4kw			5kW	4kw
16					Maximum speed	40m/min			20m/min	40 m/min
17			The upper unit moves horizontally		Servo motor power	1.5kw				1.5kw
18					Maximum speed	10m/min				10 m/min
19			Fixed side and mobile side move vertically		Servo motor power	1.5kw				1.5 kw
20					Maximum speed	10m/min				10 m/min
21	Host size					4377x1418x2772mm			6000×2100×3400mm	4377x1418x2772mm
22	Host weight					4300kg		7500kg	8500kg	4300kg
Main technical parameters of sawing unit:
	Plate size			Maximum		500×400 mm	700 ×400 mm		1250 ×600 mm	500×400 mm
				Minimum		150 mm×75 mm			500x 500mm	100×75mm
	Sawing blade					T:1.3mm	T:1.3mm W:41mm		T:1.6mm W:67mm	T:1.3mm W:41mm
	Motor power			Main motor		5.5 kW	7.5 kw		15 kw	5.5 kw
				Hydraulic		2.2kW				2.2kw
	Saw blade linear speed					20～80 m/min				20～80 m/min
	Saw blade cutting feed speed					Program control
	Working table height					800 mm				800 mm

Machine composition

NO	QTY	DLS400	DMS700	DMS1206A	DMS1250
1	1 set	Feeding support rolling table	Feed side transverse channel	Transversal Loading bed for feeding material	Feeding support rolling table
2	1 set	Feeding trolley	Feeding support roller table	Feeding supporting rollers	Feeding trolley
3	1 set	Three-dimensional CNC drilling machine(SWZ400/9)	Feeding trolley	Feeding pincher	Three-dimensional CNC drilling machine(SWZ1250C)
4	1 set	Corner band saw machine(DJ500)	BHD700 / 3 CNC 3D drilling machine	Drilling machine	Corner band saw machine(DJ1250)
5	1 set	Discharge support rolling table	M1250 marking machine	Cutting saw machine	Discharge support rolling table
6	1 set	Electric systems	DJ700 CNC angle band sawing machine	Output supporting rollers	Electric systems
7	1 set		Discharge support roller table	Electrical control system
8	1 set		Electrical system

Details and advantages

1. Strong Machine Frame Body Fabricated by strong welded steel plate and steel profile, after enough heat treatment procedure, with good enough rigidity and quite reliable performance.
2. High work accuracy Three CNC Axis Very high accuracy: The two side spindles up & down movement (The fixed spindle side and the movable spindle side) and the Up side’s horizontal movement, all 3 CNC Axis's high accuracy are assured by good quality famous world brand linear guide rail + AC servo motor + Ball screw.

Steel Structure Beam Drilling and Sawing Combined Machine Line5

3. Automatic measuring device for web height and flange width. The automatic web height and flange width measuring device can compensate the drilling operation’s tolerance if any caused by irregular contour of material profile, which assures higher working accuracy.

Steel Structure Beam Drilling and Sawing Combined Machine Line6

4. High Feeding material position accuracy There is photoelectric focusing switch at the feeding portal of the machine, fast get the benchmark at feeding direction, it can assure very high feeding position accuracy even after long time’s operation.

Steel Structure Beam Drilling and Sawing Combined Machine Line7

5. Advanced convenient electric control software The software can automatically create processing program by directly reading the drawing (with stipulated format), the operator just needs to simply input the material size, without complicated program edition, which is very convenient for machine's operation, greatly improves the production efficiency.

Key Outsourced Components List

No.	Name	Band	Country
1	PLC	Inowance	China
2	Linear guides	HIWIN/CSK	Taiwan
3	Servo motor	Inowance	China
4	Server driver	Inowance	China
5	Control valve	ATOS	Italy
6	Hydraulic valve	ATOS/Yuken	Italy
7	Hydraulic pump	Justmark	Taiwan
8	Hydraulic valve	Yuken/Justmark	Japan/Taiwan
9	Linear guides	HIWIN/PMI	Taiwan
10	Band saw blade	WIKUS/Renault	German/USA