Factory Price Truck Beams – TD Series-1 CNC Drilling Machine for Header Tube – FIN CNC

Product Application Introduction

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by SGS Group

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Product Detail

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Factory Price Truck Beams – TD Series-1 CNC Drilling Machine for Header Tube – FIN CNC Detail:

Product Parameters

Item	Name	parameter
		TD0308	TD0309	TD0608
Dimension and machining accuracy of header pipe.	Header material	SA106-C, 12Cr1MoVG, P91, P92 （Maximum hardness at splicing weld: 350HB		CS – SA 106 Gr. B（The maximum hardness at the splice weld is 350HB）
	Outer diameter range of header	φ60-φ350mm		φ100-φ600mm
	Header length range	3-8.5m		3-7.5m
	Header thickness range	3-10mm		15-50mm
	Drilling diameter (one time forming)	φ10-φ64mm		≤φ50mm
	Processing diameter of nesting (one time forming)	φ65-φ150mm
	Straight section l of outermost hole edge to end	≥100mm
CNC dividing head	Quantity	2		1
	Slewing speed	0-4r/min(CNC)
	Vertical stroke	±100mm		±150mm
	Horizontal stroke	500mm
	Vertical feed rate mode	Inching
	Horizontal feed speed mode	Inching
Drilling head and its vertical ram	Drilling spindle taper hole	BT50
	Spindle RPM	30～3000 r/min（Stepless adjustable）
	Z-stroke of drilling head	About 400mm		About 500mm
	Drilling head stroke in Y direction	About 400mm
	Maximum moving speed of drilling head in Z direction	5000mm/min
	Maximum moving speed of drilling head in Y direction	8000mm/min
	Driving mode	Servo motor + ball screw
Gantry	Gantry drive mode	Servo motor + rack and pinion
	Maximum stroke of x-axis	9m
	Maximum moving speed of x-axis	8000mm/min		10000mm/min
other	Number of CNC systems	1set
	Number of NC axes	4
	Testing organization	1 set
	Auxiliary pressing device	1 set
	Supporting device	1 set

Details and advantages

The machine is composed of base, gantry, drilling head, CNC dividing head, auxiliary pressing device, support device, tool magazine, chip discharge and cooling system, automatic lubrication and hydraulic system, pneumatic system and electrical system.

a. Drilling head and vertical ram
The drilling head is driven by the variable frequency motor through the belt. The vertical ram is guided by linear roller guide, vertical feed is driven by AC servo motor to drive ball screw pair, and the movement of fast forward / advance / stop / delay is achieved.

TD Series-1
TD Series-2

b. CNC dividing head
The CNC dividing head is installed at one end of the base of the machine tool, which can move forward and backward to facilitate the loading and unloading of the header. The indexing head is equipped with a customize hydraulic chuck, which adopts a precision slewing bearing with high transmission accuracy and large torque

TD Series-3

c. Chip removal and cooling
The gutter under the base is equipped with a flat chain chip conveyor, which can be automatically discharged into the debris carrier at the end. Cooling pump is provided in the coolant tank of chip conveyor, which can be used for external cooling of tool to ensure drilling performance and service life of drill bit. The coolant can be recycled.

TD Series-4

d. Lubrication system
The machine tool adopts the combination of automatic lubrication system and manual lubrication to lubricate all parts of the machine too., which avoids the tedious manual operation and improves the service life of each part.

TD Series-5

e. Electric control system
The CNC system adopts Siemens SINUMERIK 828d CNC system. SINUMERIK 828d is a panel based CNC system. The system integrates CNC, PLC, operation interface and measurement control loop.

TD Series-6

Key outsourced components list

NO.	Name	Brand	Country
1	CNC system	Siemens 828D	Germany
2	Feed servo motor	Siemens	Germany
3	Linear guide rail	HIWIN/PMI	Taiwan, China
4	X-axis precision reducer	ATLANTA	Germany
5	X-axis rack and pinion pair	ATLANTA	Germany
6	Precision spindle	Kenturn/Spintech	Taiwan, China
7	Spindle motor	SFC	China
8	Hydraulic valve	ATOS	Italy
9	Oil pump	Justmark	Taiwan, China
10	Drag chain	CPS	Korea
11	Automatic lubrication system	HERG	Japan
12	Button, indicator light and other main electrical components	Schneider	France
13	Ball screw	I+F/NEFF	Germany

Note: The above is our standard supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter.