“Based on domestic market and expand abroad business” is our improvement strategy for China 3D Automatic Punching Line for Truck Beam, All of the views and solutions is going to be significantly appreciated! The great cooperation could improve both of those of us into far better advancement!
“Based on domestic market and expand abroad business” is our improvement strategy for China Punch Line, Punch Line for Truck Beam, Insisting over the high-quality generation line management and prospects guide provider, we’ve made our resolution to supply our shoppers using the initially stage purchasing and soon after provider working experience. Preserving the prevailing helpful relations with our prospects, we even now innovate our product lists the many time to meet up with the brand new wants and stick to the latest trend of this business in Ahmedabad. We’re ready to facial area the difficulties and make the transform to grasp many of the possibilities in international trade.
NO | Item | Parameter | ||
PUL1232 | PUL1235/3 | |||
1 | Data of U beam before punching | Length of U beam | 4000~12000 mm (+5mm) | |
Inside width of U beam web | 150-320 mm(+2mm) | 150-340 mm (+2mm) | ||
U beam flange height | 50-110 mm (±5mm) | 60-110 mm (±5mm) | ||
U beam thickness | 4-10 mm | |||
Longitudinal straightness deviation of Web surface | 0.1%, ≤10mm/ overall length | |||
Longitudinal flatness deviation of flange surface | 0.5mm/m, ≤6mm/ overall length | |||
Maximum twist | 5mm/ overall length | |||
Angle between flange and web | 90o±1 | |||
2 | Data of U beam after punching | Punching diameter of Web | Maximum Φ 60mm. | Maximum Φ 65mm.
Minimum equals plate thickness |
The minimum distance between the centerline of the hole on the web closest to the inner surface of the flange | 20mm when Hole diameter ≤ Φ 13mm
25mm when Hole diameter ≤ Φ 23 50mm when Hole diameter>Φ 23mm |
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The minimum distance between the U beam inner side web surface and the centerline of flange hole | 25 mm | |||
The punching accuracy shall be controlled within the following range (except for the range of 200 mm at both ends) and the centerline distance accuracy between holes | Tolerance value of hole spacing in X direction: ± 0.3mm/2000mm; ±0.5mm/12000mm
Tolerance value of group hole distance in Y direction:±0.3mm |
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Accuracy of the Distance from hole centerline to the flange inner edge | ±0.5mm | |||
3 | Module position and punching travel of punching press | Movable web CNC punching press | 18 modules, straight line. | |
Large web CNC punching machine | 21 modules, straight line, 5 modules of more overΦ25. | 21 modules, straight line, 5 modules of Φ25. | ||
Fixed flange CNC punching press | 6 modules, straight line. | |||
Movable flange CNC punching machine | 18 modules, straight line. | |||
Punching stroke of main machine | 25mm | |||
4 | Production Efficiency | When the length of the U beam is 12 meters and there are about 300 holes, the punching time is about 6 minutes | When the length of the U beam is 12 meters and there are about 300 holes, the punching time is about 5.5 minutes | |
5 | Length x Width x Height | about 31000mm x 8500mmx 4000mm. | about 37000mm x 8500mmx 4000mm. | |
6 | Magnetic In-feeding device / Magnetic downloading device | Horizontal stroke | About 2000mm | |
Move speed | about 4m/min | |||
Stacking height | about 500mm | |||
Horizontal travel | about 2000mm | |||
Horizontal motor power | 1.5kW | |||
Vertical travel | About 600mm | |||
Vertical motor power | 4kW | |||
Number of electromagnets | 10 | |||
Electromagnet suction force | 2kN/ each | |||
7 | In feeding Manipulator | Maximum speed | 40m/min | |
X-axis stroke | About 3500mm | |||
8 | Movable CNC Punching Press for web | Nominal force | 800kN | |
Punch hole diameter types | 9 | |||
Module number | 18 | |||
X-axis stroke | about 400mm | |||
X-axis maximum speed | 30m/min | |||
Y- axis stroke | about 250mm | |||
Y-axis maximum speed | 30 m/min | |||
Maximum punch diameter | Φ23mm | |||
9 | CNC punching machine for large web plate | Nominal force | 1700KN | |
Punch type | 13 | |||
Module number | 21 | |||
Y-axis stroke | About 250mm | |||
Maximum speed of y-axis | 30 m/min | 40 m/min | ||
Maximum punch diameter | Φ60 mm | Φ65mm | ||
10 | Magnetic cutting device | Horizontal stroke | About 2000mm | |
12 | Movable Flange CNC punching press | Nominal punching force | 800KN | 650KN |
Punching hole diameter types | 9 | 6 | ||
Module number | 18 | 6 | ||
Maximum punching diameter | Φ23mm | |||
13 | Output material manipulator | Maximum speed | 40m/min | |
X axis travel | About 3500mm | |||
14 | Hydraulic system | system pressure | 24MPa | |
Cooling mode | Oil cooler | |||
15 | Pneumatic system | working pressure | 0.6 MPa | |
16 | Electrical system | Siemens 840D SL |
Magnetic feeding device includes: feeding device frame, magnetic chuck assembly, upper and lower lifting device, synchronous guide device and other parts.
The feeding channel is used to feed the U-shaped longitudinal beam, and it is composed of a fixed supporting roller table part, a rotating supporting roller part and a feeding drive roller.
Each group of rotating support raceway components consists of a fixed seart, a movable support roller, a side positioning roller, a swing cylinder, a side push roller and a side push cylinder.
1 | CNC system | Siemens 828D SL | Germany |
2 | Servo motor | Siemens | Germany |
3 | Precision linear sensor | Balluff | Germany |
4 | Hydraulic system | H+L | Germany |
5 | Other main hydraulic components | ATOS | Italy |
6 | Linear guide rail | HIWIN | Taiwan, China |
7 | Wide guide rail | HPTM | China |
8 | Precision ball screw | I+F | Germany |
9 | Screw support bearing | NSK | Japan |
10 | Pneumatic components | SMC/FESTO | Japan / Germany |
11 | Single air bag cylinder | FESTO | Germany |
12 | Elastic coupling without backlash | KTR | Germany |
13 | Frequency converter | Siemens | Germany |
14 | Computer | LENOVO | China |
15 | Drag chain | IGUS | Germany |
16 | Automatic lubrication device | HERG | Japan(Thin oil) |
Note: The above is our standard supplier. It’s subject to be replaced by same quality components of other brand if the above supplier can’t supply the components in case of any special matter.
“Based on domestic market and expand abroad business” is our improvement strategy for China 3D Automatic Punching Line for Truck Beam, All of the views and solutions is going to be significantly appreciated! The great cooperation could improve both of those of us into far better advancement!
Factory best selling China Punch Line, Punch Line for Truck Beam, Insisting over the high-quality generation line management and prospects guide provider, we’ve made our resolution to supply our shoppers using the initially stage purchasing and soon after provider working experience. Preserving the prevailing helpful relations with our prospects, we even now innovate our product lists the many time to meet up with the brand new wants and stick to the latest trend of this business in Ahmedabad. We’re ready to facial area the difficulties and make the transform to grasp many of the possibilities in international trade.
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